Introduction
The word textile is derived from
the Latin Textilis which means weaving, cloth, cloth. Fabrics can be defined as
products made in exchange for threads or thread. Detailed description includes
any intermediate or final product made in textile industry. Therefore, the term
fabric includes threads, threads, threads, and fabrics, woven and woven fabrics
and non-woven fabrics.
What is Textile?
A textile product passes through several processes in its
manufacturing before it becomes wearable. These processes include spinning,
weaving, knitting, processing and garments manufacturing. The flow of these
processes is shown in Fig.
History of Textiles
The use of fabrics can be traced back to the Neolithic Age
(Tab.). People About 4000 BC the use of hand-woven weaving in Europe was also
made of wool and flax.
Tab. 1.1:
Period |
Evolution |
Raw Material |
Spinning |
Weaving |
Knitting |
Stone Age |
Animal skins |
ü |
|
|
|
4000 BC |
Wool, flax (linen) Hand-operated spindle Loom |
ü |
ü |
ü |
|
1350 AD |
Cotton in Central Europe Manual spinning wheel Treadle loom |
ü |
ü |
ü |
|
1350 |
Flyer spinning wheel of Leonardo da Vinci
narrow fabric loom |
|
ü |
ü |
|
1589 |
Manual knitting loom of W. Lee |
|
|
|
ü |
1764 |
Cotton, wool, flax First spinning machine “Spinning Jenny” |
ü |
ü |
|
|
1785 First
use of steam engines Mechanical weaving loom |
|
ü |
ü |
|
|
1793–1846 Cotton gin Jacquard machine Self-acting mule Ring spinning machine Production of gun cotton |
ü ü |
ü ü |
ü |
|
|
1863–1900 Flat knitting machine of J. W. Lamb Viscose fibre, Cupro
fibre, Acetate Weaving loom with automated weft change and electrical drive |
ü |
|
ü |
ü |
|
1914 Weft
insertion with air jet |
|
|
ü |
|
|
1935–1942 Development of polyamides 6 and 6,6, polyurethane,
polyester, polyacrylnitrile |
ü |
|
|
|
|
1950–1955 Loom with shuttles ( 200 min–1) Open-end spinning technology Water jet weaving machine |
|
ü |
ü ü |
|
|
1955–1970 Open-end spinning technology Water jet weaving machine Projectile shuttle and rapier loom OE-rotor-spinning machine Wave-shed weaving machine |
|
ü ü |
ü ü ü |
|
|
1974–1995 OE-friction-spinning machine Air-jet weaving machine (900 min–1) Multiphase weaving machine |
|
ü |
ü ü |
|
The process of weaving and
knitting changed dramatically at the end of the first millennium AD. In the
middle of the 14th century, cotton was introduced into central Europe. Due to
the growing global value, improved processes required radical changes to meet demand.
This led to industrialization. The post-industrial era saw the continued
development of new textile products, machinery and processes. By the middle of
the 20th century, significant advances in materials such as the production of
polyamide, poly ester, polyacronitrile and equipment such as water-jet weaving
looms and open spinning machines have taken place and the process of designing
and improving continues.
Fabric processing (dyeing and
printing) is also based on prehistoric times. The first strong evidence of silk
dyeing and brochures from religious and social records suggest that the Indians
became aware of the dyeing process by 2500 BC; however, it is also believed
that the Chinese in 3500 BC practiced dyeing but no solid evidence is available
to prove it. Safflower was used to dye red and yellow fabrics in about 2500 BC.
The Egyptians were able to produce a whole range of textile colors by 1450 BC.
After the fall of the Roman Empire, there was no record of dyeing progress
until 1371 when dyes formed their independent organization in Florence and made
public records of the dye. Significant advances in dyeing and printing at
various times throughout history.
Status of Textiles in World Exports
According to figures from the World Trade Organization
(WTO), current textile exports are equivalent to US $ 766 billion which has
risen from US $ 455 billion in the nine years since the common trade rules were
reintroduced in 2005, when the multi-fiber system was set up. -quota is over.
Even during the critical economic years (2008-2009), trade data points to the
great success of exports of textiles and clothing as in the figure.
Tab.
Period |
Evolution of dyeing material and processes |
3500 BC |
Dyeing Practised in
China but solid evidence is missing. |
2500 BC |
Religious and social
records suggest that Indians used to dye silk and brocades. |
715 BC |
Wool dyeing established
as craft in Rome. |
327 BC |
Alexander the Great
mentions “beautiful printed cottons” in India. |
55 BC |
Romans found painted
people “picti” in Gaul dyeing themselves with Woad. |
2nd and 3rd AD Centuries |
Roman graves found with
madder- and indigo-dyed textiles, replacing the old Imperial Purple. |
273 AD |
Emperor Aurelian
refused to let his wife buy a purpura-dyed silk garment. It cost its weight
in gold. |
700s |
A Chinese manuscript
mentions dyeing with wax resist technique. |
925 |
The Wool Dyers’ Guilds
first initiated in Germany. |
1188 |
The first mention of
Guilds for Dyers in London. |
1197 |
King John (of Magna
Carta fame) persuaded Parliament to regulate dyeing of woolens to protect the
public from poor quality goods. |
1212 |
The city of Florence
had over 200 dyers, fullers and tailors. A directory of weavers and spinners
was published as well. |
1290 |
The only blue dye of
the period, Woad, began to be raised extensively in Germany. |
1321 |
Brazilwood was first
mentioned as a dye, source from East Indies and India. |
1472 |
Edward IV incorporated
the Dyers’ Company of London. |
1507 |
France, Holland and
Germany begin the cultivation of dye plants as an industry. |
1614 |
Dyeing cloth “in the
wood” was introduced in England: logwood, fustic, etc. |
1689 |
The first calico
printworks was begun in Germany at Augsburg and was later to grow into a
large industry. |
1745 |
Indigo begins to be
grown in England, after the Revolution when it became cheaper to import from
the East Indies. |
1774 |
Swedish chemist,
Scheele, discovered chlorine destroyed vegetable colors by observing a cork
in a bottle of hydrochloric acid. |
1774 |
Prussian Blue and
Sulphuric acid available commercially. Prussian blue formed from prussite of
potash and iron salt (copperas). Actually one of the early chemical dyes. |
1785 |
Bell, England, who had
invented printing from plates, developed roller printing. |
1786 |
Bertholet, France,
recommended chlorine water for commercial bleaching. Other oxidizing agents
also came to use: hydrogen peroxide, sodium peroxide and sodium perborate. |
1788 |
Picric acid available
(yellow dye and disinfectant), could be dyed from acid dyebath on wool. |
1790 |
Acid discharge of
mordant printing developed. |
1856 |
William Henry Perkin
discovered the first synthetic dye stuff. |
1858 |
Griess discovered
diazotization and coupling on/in the fibre. |
1858–1900 |
Discovery of process to
synthesize dyes. |
1914 |
USA importing 90 % of
its dye stuffs, a problem during WWI, as many came from Germany. |
1922 |
The AATCC (American
Association of Textile Chemists and Colorists) formed its first subcommittee
to study the wash-fastness of printed and dyed cottons, formulate testing
procedures and standards of fastness. |
Exports of textiles and textiles
increased by 8% in 2013 - four times the rate of exports (2%). The top ten
exporters all show the growth of Fig. The highest growth was observed by India,
at 23%, and the lowest was recorded by the Republic of Korea, at 2%. Top
exporters occupy similar positions, with the exception of Vietnam Nam who passed
away in the United States in 2013 as the sixth largest exporter of goods and
textiles. China is a leading exporter of textiles and clothing, with 39% of the
world's stocks exporting clothing and 35% of textiles in 2013. However, due to
rising production costs and the exchange of high value products, China has
begun to import finished products from countries such as Bangladesh. The
decline in textile exports indicates that about 70% of textiles are exported to
developing and developed countries.
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